Technologies

Technologies

Development

Elastomer Solutions has a strong R&D expertise developing rubber moulded parts and plastic parts.

Intensive development cooperation with customers is guaranteed by a very early involvement in the design phase. Competences in engineering and production enable Elastomer Solutions to provide services across the complete life cycle of products supporting customers in different regions. Product development is conducted in Germany in the development centre in Cologne area.

In addition, we can also offer rapid prototype parts during early development stage in order to illustrate the development concept.

Simulation

Simulation supports solutions for complex questions in injection moulding from the first design to production.

We are able to identify possible problems or critical behavior in the product, before a real prototype exist.

Using Sigmasoft software allow us to reproduce the same  conditions as in the real process. 

CAD Systems

CAD Systems

 Siemens NX (Unigraphics)

 Catia V5

CAD Communication

 Different Customer Data Exchange Server

Laboratory / Product Validation

We have invested over the last years in equipment for research and development of polymeric materials.

State-of-the-art technology is used to produce samples and serial parts which accomplish all drawing requirements and customer expectations. We do the validation of the final product in the industrialization phase of the projects.

A wide range of material tests and validations can be performed in our laboratory.

 Water tightness

 Assembly and disassembly forces

 Dimensional control

 Dynamic tests

 Aging tests

 Flammability tests

 Elongation at Brake

 Hardness (IRHD; Sh.A);

We can also use external accredited laboratories when specified tests are not available internally.

RFQ experienced team with fast reaction time for new quotations.

Technologies

With the experience over 4 decades, we can offer a wide range of rubber and thermoplastic molded parts. Rubber injection, rubber over plastic, rubber to metal, silicone, black or colored, we are able to supply the needs of our customer.

Our machines are equipped with different sizes and options making possible molding of rubber or plastic products with hight quality.

We also offer assembling service or surface finishing parts according to the request of our customers.

Rubber injection

With different machines size, we can produce parts from a small plug to a big truck part.

Almost our moulds use a CRB in a way to reduce the technical rubber waste and protect our environment. 

Rubber injection, rubber over plastic, rubber to metal, silicone, black or colored, we are able to supply the needs of our customer.

Thermoplastic injection

We equipped ourself with machines for thermoplastic to be able to produce injected products with similar applications as our rubber products.

Our thermoplastic processes are fully automatic, so we can offer stable products

All our machines are able to inject two different materials at the same mould (bi-injection).

Assembling

Some of our products need to add some extra components (metal or plastic).

From the a more complex to a simple solutions, our task is guarantee the conformity of final product.

Artificial inspection

Whenever possible, automatic inspection is applied to be independent of human errors.

Product and Process Development

As each automotive manufacturer has individual needs, we aim at working together with the customer in a simultaneous engineering process selecting the right technology and material to meet their requirements.
During the product development phase, we ensure that all departments involved contribute to the process using state-of-the art working methods and tools like FEM, FMEA, SPC and APQP

Cutting

Some times, the final part is not achieved by the injection and we use different techniques to get the final product. With this, we can produce flat seals .

Own Product Development and Full Tool construction coordination with experienced suppliers.

Some of our clients we are proud of: